Rotating equipment selection, operation, maintenance. The equipment has a detailed design, installation, testing and maintenance. Steam turbines general purpose steam turbines special purpose hydraulic turbines. Rotating equipment engineer resume samples velvet jobs. Introduction to rotating equipment maintenance free ebook download as powerpoint presentation. Introduction to rotating equipment maintenance pump personal. Understand the effect of process and environmental changes on equipment operation, maintenance and reliability condition monitor equipment on a component basis to optimize. Pdf modern rotating machines such as turbomachines, either produce or absorb huge amount of power. Maintenance work and slight shape changes with age, in some instances, can alter the balance of a generator or motor rotating parts enough to require rebalancing. The interval can be timebased days, weeks or months or usagebased operating hours, cycles or km. Regardless of the precautions youve taken and preventive maintenance practices youve. This extremely valuable resource has been painstakingly assembled through the knowledge, talent and experience of.
Use it to keep track of the conditions, functioning, and maintenance of the equipment. Maintenance of rotating equipment jan 2020 poweredge. This course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. Forsthoffers rotating equipment handbooks 1st edition. Rotating equipment services baker hughes, a ge company. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. Jan 27, 2019 benefits of using an equipment maintenance log a company engaged in renting out equipment will always have a good equipment service log. Maintenance best practices for rotating equipment project standards and specifications page 3 of 21 rev. These are the common static equipments used tanks bullets pressure vessels columns reactors separationknnockout drums separators some common rotary equipment i. Rotating equipment maintenance and troubleshootingriyadh. Fist volume 22, field balancing large rotating machinery. Understand thoroughly all the tests required for the various types of rotating equipment.
Pdf rotating machinery predictive maintenance through expert. Shim packs shims are vital link between the machine and foundation. Chapter 5 provides an outline of the various machine elements that make up rotating machinery. Maintenance best practices jalan sri perkasa 2 for rotating. Join now classes start july, 4th 2017 enroll now about this course this course corresponde to a series of courses taken from rotating machinery master held by university of zaragoza. Asset performance management apm technologies for continuous equipment monitoring and diagnostics to maximize equipment availability and reliability. Rotating equipment an overview sciencedirect topics. Forsthoffers best practice handbook for rotating machinery. While rotating equipment plays an integral role in most.
Alignment rotating equipment free download as powerpoint presentation. Grouting grouting should be checked to be sure it is complete and satisfactory. This seminar is intended for maintenance engineers, supervisory and technical staffs working in maintenance related roles, which need either a greater awareness of, or to get more involved in, preventive maintenance activities and the troubleshooting of rotating and reciprocating machines. This extremely valuable resource has been painstakingly assembled through the knowledge, talent and experience of cat designers and engineers. Learn in detail all the diagnostic techniques and inspections required for critical components of rotating equipment. This log will contain information relevant to current or accomplished work. Foundation bolts foundation bolts should be checked for tightness. When we do preventive maintenance we are doing a task before a failure has occurred.
Fundamentals of rotating equipment is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial thrust forces, performance objectives and mechanical restraints, auxiliary systems and seals. Various types of gas compressors, pumps and turbines will be discussed and the importance of their vital design elements such as bearings, seals, filters, safety controls, and others, will be explained in detail. Rotating equipment sets considered class 1 and class 2 equipment are candidates for a predictive maintenance program. Rotary positive displacement pumps are used in a variety of applications, one of the most. All cat equipment we handle at macallister machinery is supplied with detailed manuals from the factory that include a heavy equipment maintenance schedule. Maintenance tips for heavy equipment macallister machinery. By the osha standard, the employer must train each employee involved in maintaining the ongoing integrity of process equipment. Pdf this paper will describe modifications to an existing preventative maintenance inspection program at a gold operation in the usa, nine years after. Rotating equipment predictive maintenance and alignment mechanical skills this comprehensive interactive multimedia training program consists of seven individual lessons that train participants to use predictive maintenance as a tool for prolonging equipment life and preventing major problems. When hiring personnel paid on an hourly basis, this log will come in handy. Rotating equipment maintenance warrikal engineering. Predictive maintenance is the complement of preventive maintenance. The need to balance a large rotating machine should be evaluated on an individual basis. Timely inspection and maintenance of rotary equipment will go a long way in ensuring safer operations of the installations in oil and gas industry.
The design life of most equipment requires periodic maintenance. Troubleshooting mechanical rotating equipment tmr303 phone. This intensive aztech training course will introduce delegates to elements of rotating equipment as encountered in oil and gas industry. Sanders, in chemical process safety fourth edition, 2015. In some cases, certain components need replacement, e. Rotating equipment upgrades operating conditions and performance requirements can change signi. Operational support machines and rotating equipment. This guide may be used as the basis for providing a. The generic topics of balancing, vibration, and noise are introduced in chapter 4. This fist is concerned with improving the imbalance masses in rotors. At the top level, i see maintenance being either preventive or corrective.
Maintenance scheduling for mechanical equipment bureau of. This lesson focuses on the general purpose of an effective predictive maintenance program by showing how methods such as vibration analysis, and lubricant and trend analysis can be used to determine equipment. Intended for maintenance, engineering, operation and management, forsthoffers best practice handbook for rotating machinery is a onestop resource, packed with a lifetimes rotating machinery experience, to help you improve efficiency, safety, reliability and cost. Machines also require regular maintenance and must be. These include, but are not limited to, engines, compressors, turbines, pumps, generators, blowers, and gearboxes. Introduction to rotating equipment maintenance iniped. They do an exercise to select a sound mix of strategies for rotating equipment in various situations and environments. Rotating equipment basics houston dynamic services. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and heres some example with what sort of offlineonline preventive maintenance which are usually carried out on the static equipment. With predictive devices currently available, it is incumbent upon. Learn in detail all the diagnostic techniques and inspections required for critical components of rotating equipment equipment testing. Maintenance best practices jalan sri perkasa 2 for.
The equipment may include pumps, turbines, gearboxes, compressors, engines, etc. Rotating equipment repair and rebuilding service through revak turbomachinery services in houston, texas, hoerbiger offers full service turbomachinery repair and rebuilding of steam turbines, compressors, pumps, gearboxes, centrifuges, fans and blowers, turbinegenerators and turbinecompressors using oem or revak manufactured parts. Individual types of rotating equipment such as pumps, compressors, turbines, and. Page 1 the variety of rotating equipment used in chemical manufacturing creates the need for. The proper alignment of rotating equipment and maintaining the optimum operating conditions is essential when looking to obtain improved machine reliability and reduced energy consumption. Hundreds of handy reference materials, such as calculations and tables, plus a comprehensive listing of electrical parts with common supplier. Rotating equipment is a term generally used in the oil and gas and process industries to describe mechanical components that use kinetic energy to move fluids, gases, and other process materials. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs. The course will feature a unique blend of practical application. It will also contain information about the employees involved, time frames for the job, and so on. Author diego pareschi is the global product manager for rotatingmachinery products and services for the oil, gas and chemical markets at abb george hintzenweg 81, 3068 ax, rotterdam. Corrective maintenance will be discussed at the end of this post, as it is what.
That task can be aimed at preventing a failure, minimising the consequence of the failure or assessing the risk of the failure occurring. Static equipment and typical maintenance jobs what are static equipment. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and heres some example with what sort of offlineonline preventive maintenance which are usually carried out on the. Course 1 principles and practices of predictive maintenance. Pdf improving the integrity of rotating equipment researchgate.
This lesson is designed so that no prior knowledge is required description. Introduction to rotating equipment maintenance maintenance role and methods. Rotating equipment predictive maintenance and alignment itc. Resident engineers, with specific skills in all oil and gas applications, who follow your equipment throughout its operation.
What are the rotating and static equipment used in oil and. Your rotating equipment will generate an immense amount of noise, vibration, leak lubricant, and shear when problems begin to occur. Introduction to rotating equipment maintenance pump. Project standards and specifications inspection of rotating. Troubleshooting mechanical rotating equipment location. A large or complicated piece of machinery may take many months to be delivered or even repaired.
Rotating equipment is a common classification of mechanical components used to add kinetic energy to any process in order to make a material move. When most people talk about preventive maintenance they really mean time based maintenance which is a repair or replacement on a fixed interval irrespective of the condition of the equipment. This course is designed to cover the selection, operation, maintenance, inspection and troubleshooting of the various types of rotating equipment such as compressors, pumps, motors, turbines, turboexpanders, gears and transmission equipment. Rotating equipment predictive maintenance and alignment. Select a rotating equipment maintenance strategy mix activity attendees identify and develop an understanding of the various maintenance strategies available for the care of rotating equipment.
Champions the rotating equipment reliability efforts in assigned areas of responsibility by providing technical assistance in resolving equipment design, operation, and maintenance problems ensure all work is performed safely and in accordance with all calumet procedures. Guide for source inspection and quality surveillance of. In response, we have developed more than 300 conversion, modi. Breaking down of hired equipment because of poor maintenance isnt good. Project standards and specifications inspection of. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and corporate overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services. Vibration data is collected in the field at more than 880 critical rotating machines and communicated broadly on a need to know basis. The principles of rotating objects such as loads, forces and resulting vibration. Gain a thorough understanding of the latest maintenance strategies of rotating equipment equipment diagnostics and inspection. Fist 41a maintenance scheduling for mechanical equipment. By following a scheduled preventative maintenance plan, you are averting potential operational failure and costly downtime. You will be able to catch problems early on and prevent minor issues from becoming major. Plant equipment and maintenance engineering handbook contains a data log of all major industrial and power plant components, describes how they function, and includes rules of thumb for operation.
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